Advanced Tooling
Solutions for Critical
Medical Applications
Powering the next generation
of drug delivery, diagnostics,
and surgical devices
From high-volume drug delivery systems to intricate diagnostic devices, SyBridge delivers best-in-class injection mold tooling that meets the uncompromising standards of medical and pharmaceutical manufacturing. In healthcare, precision isn’t optional—it’s essential. Tooling is the foundation of scalable, compliant, and repeatable production, and our expertise ensures your products perform flawlessly every time.
Your Foundation for
Manufacturing Success
At SyBridge, we help you minimize risk and maximize results by delivering the precision tooling your products demand. From design through production, we craft every tool with meticulous attention to detail, ensuring tight tolerances, high repeatability, and consistent quality for critical healthcare applications.
- State-of-the-art medical focused manufacturing facilities across North America and Europe
- Collaborative engineering to align design intent and manufacturability
- Tolerances to 0.0002” across all steel components
- ISO 13485:2016 and ISO 9001:2015-certified sites
- Class 8 cleanrooms
- Robust tool and part validation (FAI, CMM, OGP, SmartScope, in-house IQ/OQ/PQ)
- Specialty tooling solutions (rapid & prototype tooling, pilot, unit & pre-production, high cavitation etc.)
Solutions Engineered for
Healthcare’s Most Vital Applications
We specialize in precision tooling for a wide range of healthcare submarkets and applications.
Drug Delivery Systems
Precision tooling is critical for ensuring reliability, dosing accuracy, and patient safety in drug delivery devices. SyBridge provides specialized tooling for a wide range of life-critical devices, supporting manufacturers in producing high-quality, consistent components that perform exactly as intended. We are experts in:
- Complex auto injectors and pen injectors
- Inhalers
- Syringes
- Infusion pump and sets
- IV catheters and cannuals
- Opthalmic and ocular delivery products
- Wearable drug delivery devices
Diagnostics
Accurate and repeatable results start with high-precision components. SyBridge enables diagnostic manufacturers to produce consistent, reliable parts for laboratory and point-of-care testing, helping ensure performance, compliance, and ease of use across a variety of applications such as:
- Pipettes and
pipette tips - Cuvettes
- Microfluidic cartridges
and chips - Assay trays
- Multiwell plates
- Sample collection devices
Medical Consumables & Disposables
Our tooling is designed for high-volume, efficient, and repeatable production while meeting strict medical quality standards. SyBridge supports manufacturers in producing critical single-use items and consumables that must perform reliably in clinical, hospital, and laboratory environments including:
- Vial adapters and IV components
- Infusion sets, valves and clamps
- Dosing cups, scoops, and oral syringes
- PPE and other single-use items
Medical Devices
& Surgical Equipment
SyBridge tooling supports the manufacture of complex, high-precision components essential to the safety, reliability, and performance of medical and surgical devices. Our solutions help OEMs and contract manufacturers produce parts that meet the most demanding regulatory and functional requirements in both clinical and surgical applications such as:
- Laparoscopic devices
- Instrument handles, hubs, and strain reliefs
- Cardiovascular devices (catheters, closure systems)
- Orthopedic device components
- Multi-lumen joiners and other specialty parts
- Endoscope components
Veterinary
Our tooling enables precise, durable production of components for the veterinary market, supporting animal health and care. From medical devices and implants to diagnostics and consumables, SyBridge helps manufacturers produce parts that meet rigorous standards for clinics, hospitals, and research facilities, including:
- Medical device components
- Sample collection and diagnostic tools
- Veterinary-specific syringes, injectors, and dosing systems
- Consumables and single-use items for clinics and labs
Servo-Driven Precision
for Complex Mold Actions
We’re experts in engineering molds with servo-driven systems to deliver the precision, control, and adaptability required for the most demanding medical device applications. These motors enable exact movements for unscrewing threads, adjusting core pulls, and fine-tuning speed or force during the cycle. With closed-loop feedback, our tooling ensures consistent part quality, protects delicate features, and extends tool life, helping you reduce risk, improve reliability, and bring products to market faster with confidence.
Considering a servo system for your next program?
Talk to an expert
Precision is Our Priority
At SyBridge, we bring the same meticulous attention to detail to the smallest parts as we do to the largest programs—ensuring flawless repeatability every time. With the infrastructure, expertise, and commitment to precision, we deliver quality and value at every scale. Whether you need spares, bridge tooling, or a multi-tool program on a critical timeline, we’re the partner you can trust.
FAQs
Yes. Our ISO 13485:2016 and ISO 9001:2015-certified facilities provide full validation support, including FAI, CMM, OGP, SmartScope, and in-house IQ/OQ/PQ processes, ensuring compliance from design through production. For more info, visit our Tool & Part Validation page
We build tooling for a wide range of submarkets, including drug delivery, diagnostics, surgical devices, consumables, and veterinary applications—always engineered for reliability, repeatability, and performance.
Yes. We offer rapid, prototype, pilot, and pre-production tooling solutions to help you accelerate development, validate designs, and scale seamlessly into full production. Learn more about our pre-production tooling offerings.
Experience the Sybridge Advantage
Full Lifecycle Capabilities
Global Scale, Local Support
Proven Expertise & Execution
Flexible, Customized Solutions
