Your Urethane Casting Production Partner
Cast production-grade polyurethane parts using precision silicone tooling.
SyBridge’s urethane casting services bridge the gap between low-volume and full-scale injection molding, delivering production-representative parts in days, not months.
Full Range of Urethane Casting Services
Why Choose SyBridge for Urethane Casting?
- Fast turnaround from master pattern: Silicone tools can typically be built and producing parts within days of receiving a master pattern.
- Wide material range: A wide range of rigid and flexible urethane systems simulating engineering-grade plastics.
- Cost-effective for low- to mid-volume production: No hard tooling investment required, keeping unit costs low for low- to mid-volume runs.
- Seamless bridge to production: A natural bridging step into SyBridge’s injection molding and tooling capabilities as volume scales.
Technology & Process
SyBridge’s urethane casting process covers silicone tooling and vacuum casting, a wide range of rigid and flexible material formulations, and clear or multi-material casting — all built to deliver production-representative parts fast.
Silicone Tooling & Vacuum Casting
A silicone mold is cast around a master pattern (typically 3D-printed or CNC-machined), then used to vacuum-cast urethane resin parts under vacuum to eliminate air entrapment.
Rigid & Flexible Urethane Materials
Precision brake tooling forms cut blanks into finished 3D geometry, with programmable back-gauging for repeatable bend accuracy.
Clear & Multi-Material Casting
Optically clear urethane resins and multi-shot casting techniques allow lenses, light pipes, and multi-material assemblies to be cast in a single mold.
Ideal for: Low- to mid-volume production parts that need to closely represent an injection-molded part.
Available Materials: Rigid and flexible polyurethane resins in a range of durometers; ABS-like and PC-like rigid urethanes; optically clear urethane resins; dual-durometer rigid/flexible combinations
Production-Representative Parts, Fast
Validate form, fit, and function with cast urethane parts that behave like the injection-molded production intent — before committing to hard tooling.
Want to learn more? Speak with one of our in-house Urethane Casting Production experts today.
Talk to an expert
Accelerate with Confidence
SyBridge is your partner for urethane casting at production scale, offering design optimization and quality delivery every step of the way.
FAQs
Yes. Our team advises on parting lines, draft, and material selection to get the most life out of each silicone tool.
Silicone tool build and first castings typically ship within [CONFIRM] business days of a finalized master pattern.
We typically work with STL, STEP, and IGES files, and our engineering team can accommodate most common CAD formats.
Yes. We provide material data sheets, dimensional inspection, and production validation support as programs scale toward injection molding.
The SyBridge Advantage
Full Lifecycle Capabilities
From design and process validation through low-volume launch and full-scale production, SyBridge supports every stage of the part lifecycle under one roof.
Global Scale, Local Support:
A global manufacturing footprint paired with dedicated account and engineering support close to where you need it.
Proven Expertise & Execution:
Decades of combined manufacturing experience and a track record of delivering complex programs on time and to spec.
Flexible, Customized Solutions:
Programs tailored to your volume, timeline, and budget.
